
Safety Myths Debunked By Jeff Stachowiak
March
11, 2010 – When it comes to
safety, myths and rumors often cloud what are acceptable practices in the
lifting equipment industry. Jeff Stachowiak, national safety training director
for Sunbelt Rentals, Fort Mills,
S.C., developed the following list of items in order to set the record straight
on many common myths.
Are
there other Safety Myths you’d like debunked? Contact Jeff at safetytraining@sunbeltrentals.com
or toll free at 866-455-4106 with any further questions.
Myth: Training wallet
cards are required by OSHA.
Wrong!
Wallet cards or
personal training identification is NOT an OSHA requirement. OSHA will always
look to the employer to prove the employer has trained its employees. Wallet
cards are a convenient way to determine if someone has attended training without
having to ask the employer for written records or proof of training. Many larger
general contractors may require wallet card identification for operator
training, but that is a jobsite requirement—not an OSHA requirement. Remember
though, you can have a wallet full of training cards, but if OSHA determines
upon observation that you are doing something wrong, those wallet cards will not
do you any good.
Myth: Stay 6 feet from the
roof’s edge, and you do not need to be fall protected.
Wrong!
Even many OSHA people
believe this one. Although I’m not sure where this idea came from, I think
people confuse the 6-foot vertical fall distance with this myth. OSHA only has
seven options for fall protection, and they are guardrails (which may include a
parapet wall high enough to satisfy OSHA guardrail height and strength
requirements), safety nets, personal fall arrest systems, positioning device
systems, warning line systems, controlled access zones, and safety monitoring
systems. The last three requires a physical barrier between the worker and the
fall hazard. If you are on a roof, you need one of these options to protect you
from a fall no matter how far you are from the roof’s edge or fall
hazard.
Myth: A harness and
lanyard are fall protection.
Guardrails are your
best fall protection.
Tying off or using a
harness/lanyard is “hitting the ground protection,” not fall protection. In
order for a harness/lanyard to work, you have to fall. Therefore the
harness/lanyard does not prevent a fall; guardrails prevent falls.
Myth: Harness/lanyards are
required on scissor lifts.
Partially
true.
While OSHA and ANSI
A92.6 currently do not require occupants in a scissor lift to wear personal fall
protection, some manufacturers of scissor lifts may recommend or require their
use (see the scissor lift operating manual). If the manufacturer recommends or
requires a harness and lanyard in a scissor lift, then OSHA can enforce its use.
If OSHA determines that a harness/lanyard might have lessened or prevented
someone from getting hurt or killed in a scissor lift accident, it also may
issue a citation based on the use.
Myth: Equipment training
(boom and scissor lifts, skid steer loaders, backhoes, excavators, etc.) is not
an OSHA requirement.
Wrong!
OSHA requires that
employees know the hazards that they might be exposed to at
work.
• OSHA Construction
Standard “1926.21(b) (2) The employer shall instruct each employee in the
recognition and avoidance of unsafe conditions and the regulations applicable to
his work environment to control or eliminate any hazards or other exposure to
illness or injury.”
• OSHA Industry
Standard “1910.9(b) Training. Standards in this part requiring training on
hazards and related matters, such as standards requiring that employees receive
training or that the employer train employees, provide training to employees, or
institute or implement a training program, impose a separate compliance duty
with respect to each employee covered by the requirement. The employer must
train each affected employee in the manner required by the standard, and each
failure to train an employee may be considered a separate
violation.”
Myth: Lock Out-Tag Out
(LOTO) does not apply to construction equipment.
Wrong!
This one is
complicated. While OSHA does not have a LOTO standard in construction (1926),
only in the industry (1910) standard, there are references to locking out
hydraulic arms/buckets on construction equipment, and you must follow the
manufacturers’ operator and maintenance manuals with regard to all repairs
wherever that equipment might be. OSHA can cite based on the General Duty
clause, referencing the Operator or Maintenance manual’s
instructions.
Myth: A 5,000-pound
warehouse forklift can pick up 5,000 pounds.
Maybe, but typically
not.
Although the ID
plates states the forklift’s lifting capacity, the stated capacity is often not
the same as the ID plate. Both three-section masts and side-shifting take away
capacity from the original rating. OSHA and ASME/ANSI require manufacturers to
test and state on the ID plate the maximum capacity at maximum or full height. Therefore, the taller the
lift height and the more mast sections there are, the less capacity the forklift
will lift. The stated capacity on the ID plate is the maximum capacity.
PERIOD.
Myth: This _______is
OSHA-approved or OSHA-certified.
Wrong!
OSHA does not approve
or certify any product, service, or training. You can attend OSHA Outreach
classes that will make you an OSHA Outreach instructor/trainer. That is as close
as OSHA gets to certifying training. Products or training may “meet” or “exceed”
OSHA regulations or requirements, but OSHA does not endorse, test, review,
approve, or certify any products. The same goes for ANSI—it does not approve
products.
Myth: Training employees
will make them work safe.
Maybe.
Training is, no
doubt, an important part in preventing accidents but only a small part. There
are many other elements to a successful safety program that need to happen
simultaneously to help reduce accidents. Other important aspects of a successful
safety program include leadership supervision to correct unsafe behavior,
encouragement of safe behavior, and effective accident and near-miss
investigation. Also share results with all employees involved in safety and
obtain their input to help develop processes, correct unsafe conditions, and
measure your progress.
Myth: OSHA recordable
rates are the score to measure safety success.
Wrong!
OSHA TIR or TTIR can
be a measure to use, but it is not the only measure. Lost time rates, lost days,
claims management, safety attitudes or culture, audits, observations, and
training all play important roles in measuring safety success. Using the OSHA
TIR as your only score to measure success or failure is like looking at the
final score of a baseball game and saying we won or lost without analyzing any
other aspects of the game. You can be “lucky” and not have accidents with little
or no safety effort.
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